Product details

 

A gantry machining center is a large-scale machine tool used for machining operations in industries such as aerospace, automotive, and manufacturing. It features a gantry structure that supports the machine's moving components and workpiece.The gantry structure is typically a rigid framework that spans the working area of the machine. It provides stability and precision during machining operations, allowing for accurate and repeatable results. The structure is often designed in a bridge-like configuration with upright columns and an overhead crossbeam, resembling a gantry crane.The machining center incorporates a variety of tools and processes to remove material from the workpiece, such as milling, drilling, and cutting. It is controlled by a computer system, known as CNC (Computer Numerical Control), which enables automation and precise control over the machining operations.

 

 

 

 

High Precision: CNC gantry type milling machines are known for their exceptional precision and accuracy. They utilize computer-controlled systems to execute precise movements and maintain tight tolerances, resulting in high-quality finished products.

 

Large Work Area: Gantry type milling machines feature a large work area or workspace, thanks to their sturdy gantry structure. This allows them to accommodate large workpieces and handle complex machining tasks effectively.

 

Versatility: These machines offer versatility in terms of the types of materials they can handle. They can efficiently mill various materials such as metals, composites, plastics, and wood, making them suitable for a wide range of applications.

 

Multi-axis Capability: CNC gantry type milling machines often come equipped with multiple axes of movement, typically three or more. This enables complex machining operations, including 3D contouring, simultaneous milling, and intricate part machining.

 

Increased Productivity: With their automated operation and high-speed capabilities, CNC gantry type milling machines can significantly improve productivity. They can execute machining tasks with speed and efficiency, reducing overall production time and increasing output.

 

Enhanced Safety: CNC gantry type milling machines often incorporate advanced safety features, such as emergency stop buttons, protective enclosures, and sensors. These safety measures help prevent accidents and protect operators during the machining process.

 

Improved Consistency: By utilizing computer control, CNC gantry type milling machines ensure consistent and repeatable results. Once a machining program is set up, the machine can produce identical parts repeatedly, eliminating human errors and maintaining consistency in production.

 

Complex Part Machining: Gantry type milling machines are capable of machining complex parts with intricate geometries. The combination of multi-axis movement and high precision allows them to tackle complex shapes, contours, and features with ease.

 

Cost-effectiveness: Although CNC gantry type milling machines can be a significant investment, they offer long-term cost-effectiveness. Their high productivity, accuracy, and efficiency can lead to reduced material waste, minimized rework, and improved overall manufacturing processes, resulting in cost savings in the long run.

 

Integration with CAD/CAM Systems: CNC gantry type milling machines can be seamlessly integrated with computer-aided design (CAD) and computer-aided manufacturing (CAM) software. This integration allows for efficient programming, simulation, and optimization of machining operations, further enhancing productivity and quality.

 

 

CNC gantry-type milling machine are mobile worktable structures, mainly composed of worktable, bed, sliding seat, column.crossbeam, ram, hydraulic system, lubrication system, pneumatic system, cooling filtration system, chip removal device，fixed operation panel, and electronic control system.

 

Advanced control systems

Advanced control systems for gantry machining centers refer to sophisticated software and hardware components that enhance the precision, efficiency, and functionality of the machine. These control systems incorporate various features and technologies to optimize the machining process. Here are some examples of advanced control systems commonly found in gantry machining centers:

 

CNC (Computer Numerical Control): Gantry machining centers are typically equipped with CNC systems, which use computerized controls to precisely control the machine's movements. CNC systems allow for automated operation, precise positioning, and repeatability.

 

High-Speed Machining (HSM): Advanced control systems often incorporate HSM technology, which optimizes the machine's acceleration, deceleration, and feed rates to maximize productivity while maintaining accuracy. HSM minimizes machine vibrations and improves surface finish.

 

Adaptive Control: Adaptive control systems continuously monitor and adjust the machining process based on real-time feedback. They can automatically compensate for tool wear, material variances, and environmental factors, ensuring consistent performance and accuracy.

 

Tool Management: Advanced control systems include tool management features that allow for efficient tool selection, tool life monitoring, and tool change management. These features optimize tool usage, minimize downtime, and improve overall productivity.

 

CAM Integration: Control systems can integrate with computer-aided manufacturing (CAM) software to streamline programming and machining processes. This integration enables the direct transfer of machining instructions, tool paths, and part programs from the CAM system to the gantry machining center.

 

Multi-Axis Control: Gantry machining centers often have multiple axes of movement, including X, Y, and Z axes, as well as rotational axes. Advanced control systems provide precise control and synchronization of these axes, enabling complex machining operations and simultaneous multi-axis movements.

 

Remote Monitoring and Diagnostics: Some advanced control systems offer remote monitoring and diagnostics capabilities. Machine operators and maintenance personnel can access real-time data, monitor performance, and diagnose issues remotely, improving troubleshooting and maintenance efficiency.

 

 

Technical specification		FRT-2217	FRT-3018	FRT-4022	FRT-6035
Travel
Work table travel(X/Y/Z)	mm	2200/1700/1000	3000/1800/1000	4000/2200/1000	6000/3500/1200
Distance from spindle surface to worktable	mm	0-1200	0-1200	0-1400	0-1600
Rail way	Two linear guide rail, one hardened rail
Work table
Table size	mm	2200x1300	3000x1500	4000x1800	6000x2500
The maximum load capacity of the work table	T	5	7	12	20
Splindle
The spindle taper(model sleeve diameter)	mm	BT50/155	BT50/155	BT50/190	BT50/190
The spindle motor power	kw	18	22	26	30
Splindle speed	rpm	6000	6000	6000	6000
Accuracy
Position Precision	mm	0.01/1000	0.01/1000	0.01/1000	0.01/1000
Repeated position precision	mm	±0.01	±0.01	±0.01	±0.01
Size
Net weight	T	23	30	40	75

 

 

1, CNC control system standard function

2, Spindle constant temperature system

3, automatic power off device

4, hydraulic unit system

5, cutting fluid unit

6, automatic lubrication system

7, three-color warning light

8, working light

9, hand wheel control box

10, RS-232 interface

11, heat exchanger configuration

12, chip remover and chip bucket

13, Foundation bolts and level adjustment pads

14, controller operation manual and circuit diagram

15, Mechanical Safety Operation Manual

16, precision test table

17, splash protection and manual door

18, a set of mechanical adjustment tools

 

 

☆CNC system Simens/Mutsubishi/Fanuc/KND

☆Each axis grating device☆Disc magazine /chain magazine

☆Spindle center water output 2-7MPa

☆12000-15000 mechanical spindle

☆Four-axis function

☆Right-angle milling Head

 

 

 

 

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